Oil Pump

Pointer Oil Change Procedures
Pointer Oil Change Procedure Download 1 Px33 KB
REF #
PART #
DESCRIPTION
QTY
112
Bolt; Upset
4
112A
Bolt; Upset
2
132
Bolt; Flanged - Small
1
132A
Bolt; Flanged - Small
1
220
Screw; Pan - Cros, 6 x 12
3
221
Screw; Csk - Cros, 6 x 16
2
600
Ball; Steel, 3/8"
1
670
O-ring, 8mm
1
670A
O-ring, 16mm
1
13091
Holder, Oil Filter
1
13091A
Holder, Pump Gear
1
13107
Shaft, Oil Pump
1
13169
Plate, Oil Filter
1
14025
Cover, Oil Filter, F. Black
1
16082
Pump; Assy - Oil
1
16085
Gear, Oil Pump, 35T
1
16099
Element; Oil Filter
1
16111
Filter, Oil
1
16126
Valve, Oil Filter
1
16130
Valve; Assy - Relief
1
16142
Cover; Pump, LH
1
16142A
Cover; Pump, RH
1
16154
Rotor; Pump
1
16154A
Rotor; Pump
1
32099
Case, Oil Filter
1
49065
Filter; Oil
1
92001
Bolt, Flanged, 6 x 38
4
92022
Washer, 20.5 x 30 x 1
1
92026
Spacer, Oil Pump
1
92026A
Spacer, 14 x 20 x 1.0
1
92036
Ring; Snap, Pump Gear
1
92042
Pin, Dowel, 6.3 x 8 x 14
1
92043
Pin, Dowel, 5 x 17.8
2
92043A
Pin, Spring, 2 x 20
1
92043B
Pin, 18 x 20 x 12
3
92043C
Pin, Dowel, 8 x 10
2
92055
O-ring, 19.5mm
3
92062
Nozzle
1
92081
Spring, Oil Filter
1
92081A
Spring
1
670B
O-ring, 18mm
1
670C
O-ring, 20mm
3
671
O-ring, 90mm
1


KAWASAKI CONCOURS OIL CHANGE

 

 

Prep:  Oil: 3 Liters 20W50                     Socket Wrench

       Oil Filter                              14mm Socket

       16mm O-ring Part #670B1508              17mm Socket

       90mm O-ring Part #671B2590              #3 Phillips Screwdriver

       Crush Washers (2)                       Drain Pan

     Warm up engine

 

 

Procedure:

1.        Place the Concours on the centerstand

I place a 2x6" piece of board underneath the centerstand to give me a little more room to work with.

 

2.        Remove the bottom fairing

Use the #3 Phillips screwdriver to remove the bottom fairing.

 

3.        Place a drain pan beneath the drain bolts and oil filter

 

4.        Remove the two (2) oil drain bolts

 

5.        Remove oil filter bolt and oil filter

Use a socket wrench with a 17mm socket to remove the oil filter bolt.  The structure of the oil filter assembly is as follows:

• Oil filter bolt

• Oil filter cover

• 16mm O-ring

• 90mm O-ring

• Spring

Washer, 20.5 x 30 x 1

• Oil filter

• Oil filter plate: Part #13169-1313 (Looks more like a cup then a plate).

 

The 16mm O-ring holds the oil filter cover on nice and tight, so the cover has to be popped off of the filter bolt to expose the 16mm O-ring.

 

6.        Remove the oil filler cap

The oil filler cap is located on the left side, between the carburators and the shifter and just in front of the side panel cover.  I remove the filler cap last to lessen the amount of oil that drains while I'm removing the drain plugs.

 

7.        Wait for the oil to drain

The oil filler cap is located on the left side, between the carburators and the shifter and in front of the left side panel.  While I'm waiting for the oil to drain I clean and inspect the oil filter bolt and install a new 16mm O-ring on it.

 

8.        Install the drain bolts and crush washers

Replace the drain bolts and crush washers.  If necessary, then replace the crush washers.  Many owners have reused the same crush washers over and over with no ill effects.  Crush washers are cheap, so if not replacing them is going to keep you up at nights, then by all means replace them.  Torque the oil drain bolts to 22 ft lbs.

 

9.        Install the oil filter and O-rings

Replace the 90mm O-ring on the filter cover and assemble the oil filter assembly.  Many times the washer that fits between the oil filter and the spring will attach itself to the bottom of the old oil filter, so check to see that the washer isn't stuck on the bottom of the old filter.  Torque the oil filter bolt to 14.5 ft lbs.

 

 

10.     Fill with oil

Fill with three (3) LITERS of 20W50 oil.  If you buy oil in Quarts instead of LITERS, then fill with exactly 3.170064447 QUARTS of oil.  I use Golden Spectro 4 synthetic oil, but any oil that is 20W50 will do.

 

11.    Screw on the oil filler cap

 

12.    Go on a short 5 to 10 minute ride

 

13.    Place the Concours on the centerstand

Park on a flat surface and place the Concours on the centerstand.  Do not use a 2x6" board underneath the centerstand.

 

14.    Wait 20 minutes

Go inside and treat yourself to your favorite beverage and set the timer for exactly 20 minutes.

 

15.    Check the oil level

After 20 minutes, peer into the site glass and confirm that the oil level is between the high and low marks on the site glass and congratulate yourself on a job well done.